info@chinagrindingmill.net
+8613661969651
english En
English 中文版 Hindi Spanish French Arabic Bengali Russian Portuguese Indonesian Urdu German Japanese Swahili Turkish Italian Korean Vietnamese Tamil Punjabi Persian (Farsi) Thai Dutch Polish Ukrainian Romanian Greek Hebrew Swedish Czech Hungarian Danish Finnish Norwegian Malay Tagalog (Filipino) Gujarati Kannada Burmese Amharic Hausa Somali Yoruba Zulu Afrikaans Nepali Sinhala Khmer Lao Mongolian Javanese Telugu Marathi Malayalam Uyghur
SHANGHAI ZENITH MINERAL CO.,LTD. SHANGHAI ZENITH MINERAL CO.,LTD.
  • Home
  • About
  • Products
    Mobile CrusherStone CrusherGrinding MillsModular CrushersMining Equipment
  • Cases
  • Solutions
  • Library
  • Contact
  • Quote Now
  • Home
  • How Do Ash Handling Systems Work in Thermal Power Plants

How Do Ash Handling Systems Work in Thermal Power Plants

Time:20 October 2025

In thermal power plants, the combustion of coal generates a significant amount of ash as a byproduct. Efficient ash handling systems are crucial for the smooth operation of these plants, ensuring environmental compliance and operational efficiency. This article provides a comprehensive overview of how ash handling systems work in thermal power plants.

Types of Ash Produced

In thermal power plants, two main types of ash are produced:

  1. Fly Ash: This is the fine particulate matter that rises with flue gases. It is collected using electrostatic precipitators or bag filters.
  2. Bottom Ash: This is the coarser material that settles at the bottom of the furnace. It is collected in water-filled hoppers.

Components of Ash Handling Systems

An ash handling system typically consists of the following components:

  • Conveyors: Used to transport ash from the collection point to storage or disposal areas.
  • Ash Crushers: Crush large ash clumps into smaller, manageable sizes.
  • Pneumatic Systems: Utilize air pressure to transport fly ash through pipelines.
  • Hydraulic Systems: Use water to transport bottom ash in slurry form.
  • Storage Silos: Temporary storage for ash before disposal or recycling.
  • Disposal Units: Final disposal of ash, often in landfills or ash ponds.

Working Mechanism of Ash Handling Systems

1. Collection

  • Fly Ash Collection:

– Fly ash is collected from the flue gas using electrostatic precipitators or bag filters.

– The collected ash is then transported to storage silos via pneumatic conveyors.

  • Bottom Ash Collection:

– Bottom ash is collected in water-filled hoppers located beneath the furnace.

– The ash is then removed using submerged scrapers or jet pumps.

2. Conveyance

  • Pneumatic Conveyance:

– Fly ash is transported through pipelines using pressurized air.

– This method is efficient for long-distance transportation.

  • Hydraulic Conveyance:

– Bottom ash is mixed with water to form a slurry.

– The slurry is pumped through pipelines to disposal areas.

3. Storage and Disposal

  • Storage:

– Ash is temporarily stored in silos equipped with dust suppression systems.

– This prevents ash from becoming airborne and causing environmental pollution.

  • Disposal:

– Ash is either disposed of in landfills or ash ponds.

– Alternatively, ash can be recycled for use in construction materials, such as cement and bricks.

Environmental Considerations

Thermal power plants must adhere to strict environmental regulations regarding ash disposal. Key considerations include:

  • Dust Control: Implementing dust suppression systems to minimize airborne particles.
  • Water Management: Ensuring that water used in hydraulic systems is treated and recycled.
  • Land Utilization: Efficiently managing land used for ash disposal to minimize environmental impact.

Advantages of Efficient Ash Handling Systems

  • Reduced Environmental Impact: Proper ash handling reduces pollution and conserves natural resources.
  • Operational Efficiency: Streamlined systems minimize downtime and maintenance costs.
  • Resource Recovery: Recycling ash into construction materials adds economic value.

Conclusion

Ash handling systems are integral to the operation of thermal power plants, ensuring that ash byproducts are managed efficiently and sustainably. By understanding the components and processes involved, power plants can optimize their operations and reduce their environmental footprint.

  • Previous: Where Is Artificial Sand Production Utilized in Mysore's Construction Industry
  • Next: How Do Ash Handling Systems Work in Thermal Power Plants

Main Products

NK Portable Crusher Plant

NK Portable Crusher Plant

NK Portable Crusher Plant is, also known as NK Wheel-mounted Portable Crusher, a cost-effective choice for stone and metallic ore...

Learn More
HGM Series High Pressure Grinding Roller

HGM Series High Pressure Grinding Roller

The HPGR significantly enhances the capacity of the crushing system while reducing the consumption of electric power and steel balls...

Learn More
CI5X Impact Crusher

CI5X Impact Crusher

CI5X Impact Crusher often appears in the secondary crushing stage to process medium hard materials such as limestone, feldspar, calcite,...

Learn More
MTM Medium-Speed Grinding Mill

MTM Medium-Speed Grinding Mill

MTM Medium-Speed Grinding Mill adopts world-leading powder processing technology. It is the ideal substitute of the traditional mills like Raymond...

Learn More
VSI6X Sand Making Machine

VSI6X Sand Making Machine

VSI6X Vertical Shaft Impact Crusher, also known as VSI6X Sand-making Machine, can be used in both sand making and reshaping...

Learn More
SP Vibrating Feeder

SP Vibrating Feeder

SP Vibrating Feeder can be used to feed small and medium-sized blocks, grain, and powder materials evenly and continuously.

Learn More
LSX Sand Washer

LSX Sand Washer

LSX Sand Washer often appears in sand processing sites, electric pole factories, building work sites and concrete dams. It has...

Learn More
HGT Gyratory Crusher

HGT Gyratory Crusher

HGT Gyratory Crusher was developed to cater for market demands for large crushing equipment. It’s absolutely an ideal choice for...

Learn More
PEW Jaw Crusher

PEW Jaw Crusher

PEW Jaw Crusher is developed based on PE jaw crusher, but it’s easier to operate and it has higher capacity.

Learn More
S Spring Cone Crusher

S Spring Cone Crusher

Based on the lamination crushing principle and concept of crushing more and grinding less, S Spring Cone Crusher was released.

Learn More

Project Cases

Sold to 180+ countries and regions, successfully helping customers build lots of stone crushing plants.
And the final aggregates are used to build highway, railway, airport and buildings, etc.
Ghana 100-120TPH Granite Portable Crushing Plant

Ghana 100-120TPH Granite Portable Crushing Plant

The Philippines 200TPH Granite Crushing Plant

The Philippines 200TPH Granite Crushing Plant

Dubai 550t/h Limestone Crushing Plant

Dubai 550t/h Limestone Crushing Plant

1,000,000TPY Coal Grinding Plant

1,000,000TPY Coal Grinding Plant

West Africa 2000TPD Gold Cyanidation Plant

West Africa 2000TPD Gold Cyanidation Plant

300t/h Tunnel Spoil Crushing Plant for Hydropower Station

300t/h Tunnel Spoil Crushing Plant for Hydropower Station

South Africa Manganese Ore Crushing Plant

South Africa Manganese Ore Crushing Plant

6-20TPH Water Permeable Brick Production Project

6-20TPH Water Permeable Brick Production Project

SHANGHAI ZENITH MINERAL CO.,LTD.

Certification

  • CE
  • SGS
  • ISO
  • GOST

Contact information

  • Whatsapp: +8613661969651
  • Email: info@chinagrindingmill.net
  • Website: www.chinagrindingmill.net
  • Address: No. 1688, East Gaoke Road, Shanghai, China

Our Solutions

50-100t/h Soft Rock Crushing Plant
50-100t/h Hard Rock Crushing Plant
100-150t/h Soft Rock Crushing Plant
100-150t/h Hard Rock Crushing Plant
150-200t/h Soft Rock Crushing Plant
150-180t/h Hard Rock Crushing Plant

Cases

Ghana 100-120TPH Granite Portable Crushing Plant
Dubai 550t/h Limestone Crushing Plant
Philippines 80TPH River Pebble Crushing Plant
Turkey Copper Ore Crushing Plant

Resources

Librarys
FAQs
Downloads

About Us

Copyright © 2025 SHANGHAI ZENITH MINERAL CO.,LTD. All Rights Reserved.