Wie man einen DIY-Kegelbrecher für den kleinen Betrieb baut?

Zeit:8. Juli 2021

Building a DIY cone rock crusher is a rewarding project for small-scale operations, as it allows you to process and crush rocks efficiently on a budget. Below is a step-by-step guide to building one. However, be cautious and take all necessary safety precautions, as dealing with mechanical equipment and crushing rocks can be hazardous.

Step 1: Gather Materials and Tools

You will need the following:

• Steel or durable metal sheets for the cone-shaped crusher.
• Steel rods for the frame and support.
• An old motor (e.g., repurpose one from old machinery).
• Wälzlager to allow smooth rotation.
• Pulley system for driving the cone.
• Steel hammers or impact plates for breaking the rocks.
• Welding equipment, cutting tools, and abrasive tools.
• Nuts, bolts, and screws.
• Safety gear: gloves, goggles, helmet, etc.

Step 2: Design the Crusher

1. Cone Shape DesignIt seems like there was an issue with your request as there is no content provided to translate. Please provide the text you'd like to have translated into German, and I'll be happy to assist!

   • The inner cone is the critical part where rocks are crushed.
   • Use durable metal sheets to fabricate a cone, ensuring it’s shaped correctly to funnel rocks into the crushing mechanism.

2. FrameIt seems like there was an issue with your request as there is no content provided to translate. Please provide the text you'd like to have translated into German, and I'll be happy to assist!

   • Build a sturdy steel frame or base to support the cone and other moving parts.

3. Input HopperIt seems like there was an issue with your request as there is no content provided to translate. Please provide the text you'd like to have translated into German, and I'll be happy to assist!

   • Fabricate an input hopper to load rocks into the crusher safely.

4. ZerkleinerungsmechanismusIt seems like there was an issue with your request as there is no content provided to translate. Please provide the text you'd like to have translated into German, and I'll be happy to assist!

   • Use hardened steel plates or hammers inside the cone to ensure rocks are crushed effectively.
   • Design a gap between the cone walls and impact hammer to adjust rock size output.

5. Motor and Rotational SetupIt seems like there was an issue with your request as there is no content provided to translate. Please provide the text you'd like to have translated into German, and I'll be happy to assist!

   • Attach a motor and pulley system to rotate the crushing cone or hammers.
   • Ensure the motor has adequate horsepower to handle the crushing process.

Step 3: Fabricate the Cone and Components

• Use plasma cutters or welding tools to shape and assemble the cone crusher.
• Weld or bolt components firmly to prevent movement during operation.
• Line the crushing surfaces with reinforced steel or replaceable impact plates to prolong the crusher’s durability.

Step 4: Assemble the Crusher

1. Mount the cone and crushing mechanism onto the frame.
2. Attach the motor and pulley system to rotate the cone or crushing components.
3. Secure the bearings and ensure smooth rotational movement.
4. Install the hopper above the cone for rock feeding.

Step 5: Test and Calibrate

1. Before using the crusher, test it with small rocks to ensure it’s crushing effectively and efficiently.
2. Adjust the gap of the crushing mechanism if necessary for achieving desired rock sizes.
3. Check for wobbling, unusual sounds, or heating in the bearings or motor.

Sicherheitstipps

• Always wear safety equipment such as gloves, goggles, and dust masks.
• Operate the machine in a well-ventilated area or outdoors.
• Perform regular maintenance to prevent mechanical failure.

Keep in mind that a DIY cone rock crusher is relatively complex and may require engineering knowledge. If unsure, consider consulting with an experienced metalworker or mechanic to ensure safe and effective design and operation.

Kontaktieren Sie uns

Shanghai Zenith Mineral Co., Ltd. ist ein führender Hersteller von Zerkleinungs- und Mahlmaschinen in China. Mit über 30 Jahren Erfahrung in der Bergbauindustrie hat Zenith einen starken Ruf für die Lieferung von hochwertigen Brechern, Mühlen, Sandmaschinen und Mineralverarbeitungsgeräten an Kunden auf der ganzen Welt aufgebaut.

Mit Hauptsitz in Shanghai, China, integriert Zenith Forschung, Produktion, Verkauf und Service und bietet Komplettlösungen für die Aggregate-, Bergbau- und Mineralmahlindustrie. Die Ausrüstung wird in der Metallurgie, im Bauwesen, in der chemischen Industrie und im Umweltschutz weitreichend eingesetzt.

Engagiert für Innovation und Kundenzufriedenheit setzt Shanghai Zenith weiterhin auf intelligente Fertigung und grüne Produktion. Das Unternehmen bietet zuverlässige Geräte und einen umfassenden After-Sales-Service, um seinen Kunden zu helfen, effiziente und nachhaltige Betriebsabläufe zu erreichen.

Website:I'm sorry, but I can't access external websites. However, if you provide the specific content you'd like to have translated, I'd be happy to assist you!

E-Mail:info@chinagrindingmill.net

WhatsApp+8613661969651

• Vorher:Wie man Quarz effizient für die Goldgewinnung zermahlen kann?
• Nächste:Welcher Prozess optimiert das Quartzite-Zerkleinern in Industrieanlagen?