Farashin Aiki na Ball Mill a Ma'adinan Copper

Lokaci:11 Satumba 2025

A cikin ma'adinai na karfe, mill din kugiya na da muhimmiyar rawa a cikin tsarin sarrafa ma'adinai. Yana taka rawa mai muhimmanci wajen niƙa ma'adanin ƙarfe zuwa ƙananan ƙwayoyi, yana ba da damar fitar da ƙarfe cikin inganci ta hanyoyin raba da za su biyo baya. Duk da haka, aikin mill din kugiya yana haifar da manyan kuɗaɗe, wanda ka iya yin tasiri sosai a kan fa'idodin gaba ɗaya na ma'adinan ƙarfe. Wannan makala tana nazarin manyan abubuwan farashin aikin mill din kugiya a cikin ma'adinai na ƙarfe da kuma bayar da dabaru masu amfani don inganta kuɗaɗen.

Muhimman Abubuwan Farashin Aiki na Ball Mill

A. Amfani da Energy (50-60% na Jimillar Kudin)

• Masanan ball suna ɗaukar kusan kashi 40% na jimlar amfani da energi a mina na ƙarfe.
• Buhun wutar: 3,000–10,000 kWh a kowace ton na ma'adanin, gwargwadon girman niƙa.
• Darakta mai sauri na canzawa (VSDs) na iya rage amfani da makamashi da kashi 15-25%.

B. Kayan Nika da Wear na Liner (20-30% na Kudin)

• Amfani da ƙwallon ƙarfe: 0.5–1.5 kg a kowace ton na ma'adanin.
• Aikin ƙwallon ƙarfe mai ƙarancin chrome yana dade fiye da karfe na al'ada daga sau 2 zuwa 3.
• Fuskar roba/polyurethane na rage gajiya idan aka kwatanta da karfe.

C. Kulawa & Lokacin kashewa (15-20% na Kudin)

• Kudin rashin aiki da ba'a tsara ba yana haifar da asarar samfur 5,000–5,000–20,000 a kowane awa.
• Kula da gyara mai hasashen (duba girgiza, nazarin mai) yana rage kuskuren aiki da kashi 30–50%.

D. Aiki & Kayayyakin Amfani (5-10% na Kudin)

• Ya ƙunshi masu aiki, mai, da sassan maye.
• Iyayen aiki na iya rage farashin aiki da kashi 20–40%.

Yadda Ake Rage Kudin Aiki na Ball Mill a Cibiyoyin Hakin Kwayoyin Copper

✅ 1. Inganta Ingancin Niƙa

• Daidaita girman kwalliya da caji: Daidaiton girman kwalliya yana inganta grinding da kashi 10–15%.
• Sarrafa girman abinci: Koyar da ma'adanin kafin murkushewa zuwa <25mm yana rage nauyin aikin mil.
• Yi amfani da gudanar da tsari na ci gaba (APC): Tsarin da ya dogara da AI yana inganta nauyin mill a lokacin gaske.

✅ 2. Rage Farashin Wutar Lantarki

• Shigar da VSD da injinan da ke da inganci mafi girma (IE4) → 15–25% tanadin makamashi.
• Canja zuwa wutar lantarki mai sabuntawa (haske/hawan iska) inda ya dace.
• Inganta saurin mil → Guji yawan yin nika.

✅ 3. Kara Tsawon Rayuwar Kayan Kwallon Daba da Layi

• Yi amfani da kauri na farar ƙarfe ko na haɗin gwiwa → tsawon rayuwa 2x.
• Sa ido kan gajiya tare da na'urorin IoT → Tsara musayar tare da gaggawa.
• Inganta sabunta ball → Guji amfani da kafofin watsa labarai fiye da kima.

✅ 4. Rage Tsawon Lokacin Wucewa tare da Kula da Basira

• Analytik na hango → Gano kuskuren juyi da wuri.
• Zane-zanen layin modulare → Sauƙin maye gurbin (yana rage lokacin tsayawa da kashi 50%).
• Ajiye kayan maye na gaggawa → Guji jinkirin kwanaki 2–3.

✅ 5. Yi amfani da na'ura don ajiye aiki

• Kulawa daga nesa → Ana buƙatar ma'aikata kaɗan a wurin.
• Sake gyara gidan ruwa na roboti → Kariya da sauri a cikin aikin gyara.

Gudanar da kudin amfani da matar ƙwallon a cikin aikin hakar copper yana da matuƙar mahimmanci ga ribar ma'adinan. Ta hanyar inganta amfani da makamashi, kayan ƙwallon, kulawa, da aiki, ma'adinan za su iya samun manyan ajiya. Ɗaukar sabbin fasahohi da dabarun ingantawa na ci gaba yana tabbatar da gasa na dogon lokaci a kasuwar duniya.

• Tsohon:Na'urar Kone Dutse a Najeriya
• Gaba:Menene bambanci tsakanin na'urar karya hula da na'urar karya malafa?