Aggregate Processing Systems

Posted at: September 13, 2011

In over a quarter century of operations, Gulin Minerals has provided crushing solutions to an immensely broad range of customers.…

Aggregate Processing Systems

Aggregate Processing Systems

In over a quarter century of operations, Gulin Minerals has provided crushing solutions to an immensely broad range of customers. As a result, we’ve certainly learned a few things along the way when it comes to identifying what works best and what doesn’t.

Our systems have been engineered to suit an incredibly diverse spectrum of applications in the mining and aggregates industries. And because our engineers have been busy designing systems for customers like you for more than a century, it’s more than likely that Gulin Minerals has the system that’s just right for your needs.

Customer can benefit of our engineering expertise

You get the benefit of engineering expertise that has been developed to match to different regional standards. You get machines and parts that have been built to precise engineering specifications that are tried, tested and proven, thus reducing your investment risk factor. Your erection and commissioning lead times are significantly reduced, leading to a faster return on your investment and also lower operating costs as a result of these reduced operating costs per ton.

Best of all, you’ll be getting the world-renowned quality and reliability of Gulin Minerals complete systems.

Technology and quality to give you the lowest cost per ton

Customers are invited to participate in the creation of their crushing plant throughout the entire project. You will participate in the initial system application development, engineering design, project planning, plant commissioning, operations and maintenance training and the final handover and acceptance of the project.

New, complete systems always require considerable investment. You, as a customer need total commitment from your supplier to support the whole project application requirements, capacity plans and payback time. Gulin Minerals fully commits to a plant design that will optimize your investment, and will ensure an economical payback period.

Efficient cost control of a complete installation is a vital issue after the commissioning of a plant. Based on large volumes of data gathered from complete systems through many decades, Gulin Minerals is able to reach the operating costs discussed during the initial plant design stage.

Automation systems for remote controlling

Crushing plants in most cases are remote from the management’s view. Gulin Minerals is creating automation systems that allow management to follow the process from remote places using the latest communication technology. In joining the cost reduction race, customers are demanding more sophisticated technology to perform real time plant diagnosis that will allow them to optimize their plant maintenance and reduce down time. Gulin Minerals automation systems provide you with the right tools to monitor the whole process accurately.

To assist in maintenance planning, our plant automation systems can provide real time plant process data and also monitor machine parameters, all of which are necessary input for the proper planning and control of plant maintenance. Production reporting is also available as part of this automation package.

Proven design expertise

Gulin Minerals has the experience of several decades in planning of complete crushing and screening systems. This makes us the most proven provider of plant design.

With each plant being different, Gulin Minerals uses state of the art digital design to lay out and adapt each customer’s plant design to his unique site. Our modern Valpro software guarantees quicker and more accurate plant design.

Quality certified manufacturing management

Being ISO9001-V2000 certified and working to these standards, Gulin Minerals ensures the same quality and professionalism to the systems projects as seen in our production facilities.

Thorough rock fragmentation knowledge

Input from our extended sales network and our global expertise provides Gulin Minerals with a thorough knowledge base of plant feed materials and their characteristics. This information enables Gulin to predict how the customers feed material will react to the communication process and is considered and incorporated in all design aspects of a plant system.

The use of latest technology in the crushing and screening process continues to push plant design boundaries. Gulin Minerals can provide flow-sheet design that combines creativity and cost effectiveness.

More and more markets around the world are demanding that their end products meet stringent shape and calibration standards. Gulin Minerals is capable of achieving these standards using their high quality crushing equipment.

Global equipment offering

Gulin Minerals is the world’s leading supplier of crushing and screening equipment, complete crushing systems and crushing solutions for the rock and minerals processing industries. We serve all industries involved in the reduction of rock and minerals including aggregate production,quarrying, mining, mineral processing, construction, civil engineering and recycling.

Gulin Minerals, as a global player in its field, has several manufacturing plants, agents and distributors in over 150 countries, over 500 service locations around the world and a global workforce of 10,000 people.

Local sourcing capabilities

Gulin Minerals global exposure allows us to be present in all the main markets around the world. This in turn allows us to provide components of the highest quality standards in many places.

The plant commissioning process indicates the first breath of life for plants. Gulin Minerals uses a highly experienced team of professionals that are conditioned to working in difficult environments and are happy to transfer their knowledge to the customers.

Complete plants with a guarantee

Gulin Minerals, as main contractor, is qualified to take on the building of complete aggregate plants. Gulin’s design capabilities respect all guaranties given to the customer and Gulin Minerals also ensure that all contractual obligations with the customer are met.

To assist our customers in further cost reduction, Gulin’s design capabilities can provide, with its plant designs, material that will reduce wear. This use of sophisticated wear material will provide benefits in both reduced plant operating costs and increased plant availability.

Spares, wears and service always near to you

Gulin Minerals designs and supplies complete aggregate and screening systems as part of its worldwide systems engineering organization. We are both global and local. Everything from plant design, equipment selection and sourcing, to manufacturing, installation, commissioning and after sales support are efficiently coordinated and brought to you locally.

We have a global team of crushing professionals always ready to help you in after-sales service. Spare and wear parts are always close to you. Genuine, high-quality parts will give you the assurance of correct metallurgy, precise engineering and ideal suitability for trouble free operation. They will help you to produce the quality end product your Gulin Minerals crushing and screening equipment is designed to produce, providing value for you and your customer.

We offer training courses to help you to get the most out of your complete system. Over the years, thousands of crushing professionals like you have benefited from the wide variety of seminars we offer. Do you have special training needs? Tell us -and we’ll create a unique training session just for your company.

Environment protected from dust and noise

Quarries are generally located in fragile environments. Planning and design of buildings within such surroundings requires special care. Gulin Minerals is well experienced in design for such conditions and take special care in their design and location of structures so as not to impact on this environment.

Aggregate processing plants generate large amounts of dust nuisance. Gulin Minerals as good citizens and as a priority, promote the use of the latest available market technology in dust collection and dust suppression as part of their plant design.

In the same way that Gulin Minerals control other environmental conditions, Gulin Minerals can provide plant design that uses techniques to reduce noise pollution to acceptable levels and within environmental standards.