What Specifications Define a High-Performance 30t/h Stone Crusher Plant?
Time:
31 October 2025
A high-performance 30t/h stone crusher plant must be equipped to efficiently handle the specific requirements for processing stone material, ensuring optimal productivity, reliability, and cost-effectiveness. Below are some key specifications and characteristics that define such a plant:
1. Production Capacity
- The plant must have a guaranteed output of 30 tons per hour (t/h) consistently, under optimal operating conditions.
2. Crushing Equipment
- Type of Crushers: Depending on the material type and particle size requirements, the plant should include suitable crushers such as:
- Primary Crusher: Jaw crusher or gyratory crusher to handle large stone pieces.
- Secondary Crusher: Cone crusher, impact crusher, or vertical shaft impact crusher for finer crushing depending on the project specifications.
- Efficiency: High crushing ratios (e.g., 4:1 or better) for reducing large stones efficiently.
3. Material Feed Size
- The plant must handle a specified input feed size, typically ranging from 300mm to 500mm for primary coarse crushing and smaller sizes for secondary and tertiary crushers.
4. Output Particle Size
- Ability to produce varied output sizes depending on customer requirements (e.g., 0-5mm, 5-10mm, 10-20mm, etc.). The plant should allow for easy adjustment of the crusher settings to meet size specifications.
5. Power and Energy Requirements
- Optimized power consumption for all components (crushers, screens, conveyors) to maintain energy efficiency while delivering 30 t/h.
- Use of high-efficiency motors and systems to reduce electricity costs.
6. Robust Design and Build
- Heavy-duty components to handle abrasive stone types like granite, basalt, or limestone.
- Wear-resistant alloys such as manganese steel for crusher liners and hammers.
7. Automation and Control System
- Automated monitoring and control systems (PLC or SCADA) for effective regulation of feed rates, crusher settings, performance monitoring, and maintenance alerts.
8. Screening Equipment
- High-performance vibrating screen or rotary screen for sorting crushed material into desired sizes.
- Multiple decks if necessary for greater granularity.
9. Conveyors and Material Handling
- Adequate conveyor systems designed for smooth material flow between crushers and screens.
- Required belt width and motorized drives to ensure consistent throughput at 30t/h capacity.
10. Dust Suppression Systems
- Dust suppression mechanisms, such as water spray systems or dry dust collectors, to reduce dust generated during operation and enhance environmental compliance.
11. Mobility and Layout
- Stationary or Mobile Design: Depending on the nature of the project, the plant may be stationary for long-term use or mobile for temporary, on-site applications.
- Compact layout for efficient space utilization.
12. Durability and Maintenance
- Components designed for long life and minimal downtime (e.g., easily replaceable wear parts like liners, screen mesh, and crusher teeth).
- Maintenance-friendly design for swift repairs or part replacements.
13. Environmental Compliance
- Compliance with environmental regulations, including noise and dust control, as well as energy efficiency standards.
14. Auxiliary Equipment
- Feed hoppers, bunkers, and silos for regulated input into crushers.
- Motors, pumps, and hydraulic units with appropriate capacities.
15. Flexibility for Application
- The ability to process different stone types (e.g., limestone, basalt, granite) and adjust output specifications for various construction or industrial needs.
16. Manufacturer Support
- A high-performance plant also requires robust technical support, spare parts availability, and warranty coverage from the manufacturer to ensure long-term operation at optimal performance.
By integrating these key specifications, the 30t/h stone crusher plant will deliver high performance while ensuring operational efficiency and durability suitable for a wide range of applications.
Contact Us
Shanghai Zenith Mineral Co., Ltd. is a leading manufacturer of crushing and grinding equipment in China. With more than 30 years of experience in the mining machinery industry, Zenith has built a strong reputation for delivering high-quality crushers, mills, sand-making machines, and mineral processing equipment to customers around the world.
Headquartered in Shanghai, China, Zenith integrates research, production, sales, and service, providing complete solutions for aggregates, mining, and mineral grinding industries. Its equipment is widely used in metallurgy, construction, chemical engineering, and environmental protection.
Committed to innovation and customer satisfaction, Shanghai Zenith continues to advance in intelligent manufacturing and green production, offering reliable equipment and comprehensive after-sales service to help clients achieve efficient and sustainable operations.
website: https://www.chinagrindingmill.net
Email:info@chinagrindingmill.net
Whatsapp:+8613661969651
