Yadda Ake Zaben Hanyar Inganta Quartz Mafi Dace?

Lokaci:5 Satumba 2025

Babban manufar inganta quartz ita ce cire gurbatattun abubuwa irin su ƙarfe, aluminum, calcium, titanium, da sauran hadaddun ma'adinai daga ore quartz na asali, ta yadda za a inganta tsabta quartz domin biyan ka'idojin masana'antu na musamman. Wadannan ka'idoji suna bambanta sosai dangane da amfani na karshe, daga kera gilashi na yau da kullum zuwa gilashin photovoltaic, silicon na ingancin lantarki, da keramik masu ci gaba. Dole ne a tsara tsarin inganta bisa ga nau'in gurbatattu, hanyoyin faruwarsu, da bukatun samfur na ƙarshe.

Fahimtar Halayen Ma'adanai da Burin Tsabta

Kafin ingantawa, binciken sinadarai na zurfi da tantance minerals suna da muhimmanci don tantance abubuwa guda biyu masu kyau waɗanda ke zama tushen zabar hanya:

1. Nau'in Karya da Rabon Su

• Kayan minerala na ƙarfe kyauta(e.g., hematite, magnetite): Yin rarrabewa ta hanyar maganadisu shine hanyan da aka fi so don cire datti.
• Mineral ɗin aluminosilicate(e.g., feldspar, mica): An generally amfani da flotation don raba waɗannan ƙwayoyin marasa jujjuyawar ƙarfe.
• Rarrabawa na lattice(watau, ƙwayoyin ƙarfe ko titanium da aka saka cikin ƙwayar kankara na quartz): Wannan yana buƙatar tsabtace ƙwayoyin acid ko jiyya mai zafi don samun ingantaccen cirewa.

2. Bukatun Tsabta

• Sandan quartz na ingancin gilashi na ɗan sama.SiO₂ ≥ 99.5%, Fe₂O₃ ≤ 0.05%
• Murjan mai inganci na photovoltaicSiO₂ ≥ 99.99%, Fe₂O₃ ≤ 0.001%
• Quartz na ingancin lantarkiSiO₂ ≥ 99.999%, tare da kusan babu gurbatacce.

Tsarin Gudanar da Ingantaccen Kwanƙwasa na Quartz

Tsarin amfani da quartz yana biye da tsarin jere na karya, niƙa, cire ƙazanta kafin magani, tsabtace kyau, da tarawa. Kowanne mataki yana nufin takamaiman nau'in ƙazanta ta amfani da hanyoyin da aka dace don cimma tsabta da girman ƙwaya da ake so.

1. Kariya: Shiryawa S minerals don Nika

Matakan farko na tauye yana da muhimmanci don rage manyan tubalan ore na sanyin zuwa girma masu iya sarrafawa da suka dace don niƙa. A galaba, ana amfani da haɗin haɗin tauye mai kauri da na ƙari:

• Garambawul mai kauriAna amfani da injin daka daka don karya manyan kayan aiki zuwa ƙananan pieces.
• Ruwa mai kyau: Masu karya tasiri ko kuma masu karya kunkuntar suna rage girman ƙwayoyi zuwa cikin ƙayyadadden 10–30 mm, suna inganta girman abinci don na gaba grinding.
• Gano cututtukaBayan niƙa, allo mai ts震ƙi yana raba kayan, yana cire manyan ƙwayoyi da tabbatar da daidaiton girman shigar zuwa matakin niƙa. Wannan yana rage nauyin niƙa da inganta ingancin sakin.

2. Pantoza: Cire manyan datti da shirya don 'yantarwa

• Washing da DeslimingDon ores na quartz tare da babban yawan clay ko mud (irin su yashi na quartz da ya gurbace), kayan wanki kamar masu raba jari ko masu wanke inuwa suna cire loose clays da ƙananan slime. Wannan yana hana haɗewar ƙananan abubuwa zuwa saman quartz, wanda zai iya hana hanyoyin raba da ke zuwa.
• Tantancewa da Tsara BangaroriTutin wutar lantarki na vibrating suna raba ƙwayoyin quartz bisa girma, suna raba sassan da suka dace da ƙarin aiki da cire manyan gangue blocks kamar granite da calcite, ta haka suna rage amfani da ƙarfin nika.

3. Nika da 'Yantarwa: Bayyana Gurɓataccen Abu da aka Saka

Kayan ƙarfe na quartz yawanci suna ɗauke da ma'adanai masu ƙarya waɗanda suka haɗu da ƙwayoyin quartz. Ana buƙatar nika don samun 'yancin ma'adanai:

• Na'ura Mai Aiki na Al'adaAna amfani da millan kwallon ko milan sanda, inda aka fi son milan sanda idan ya zama dole a rage yawan maimaita niƙa don kiyaye kamannin kwayoyin quartz.
• Tsawon Gadi: Ingancin da ake bukata yana dogara ne akan girman gurbataccen hatsi. Don haɗin ƙarfe mai kauri (50–100 μm), gishiri don samun kashi 30%-50% wanda ya wuce 200 mesh yawanci ya isa. Don haɗin da ya fi kyau (<20 μm), gishiri don samun kashi 80% wanda ya wuce 325 mesh ko fiye na iya zama dole.

4. Tsarkakewa

Wannan mataki mai mahimmanci yana haɗa hanyoyi da dama da aka tsara bisa ga nau'in datti:

5. Mayar da hankali

• Ruwa Cirewa da Bushewa: Filtan vacuum ko kuma matatun filtrin suna cire ruwa daga tarin, sannan ana bushewa don rage abun ruwa kasa da 0.5% don hana taruwa na ƙwayoyin.
• Tsammanin da Tsabtace Karfe na KarsheMasu rarrabawa na iska suna bayar da ingantaccen kulawa kan rarrabuwa girman ƙwayoyin, yayin da masu raba drum na magnate na dindindin suke gudanar da ƙarshe na duba gurbataccen ƙarfe don tabbatar da cewa an cika ka'idodin samfur.

Yadda Ake Zaben Hanyar Inganta Quartz Mafi Dace?

Ƙarin wahalar inganta quartz yana da alaƙa kai tsaye da tsarkin samfur da aka buƙata da girman ƙwaya:

• Gina da Quartz mai ingancin GilashiTsari mai sauƙi wanda ya haɗa da wanke, tace, da rarrabewar magnetic; ba a buƙatar ƙonawa ko fitar da asid, wanda ke haifar da ƙarancin farashi.
• Photovoltaic da Silica mai inganci na Kayan Lantarki: Ya buƙaci matakai da yawa na tsarkakewa: wanki → yanka → rabuwa ta hanyar maganadisu mai yawa → shafan ruwa (ciki har da shafan ruwa na akasin don cire feldspar) → zubar acid (HF + HCl) → ƙarin matakai na tsarkakewa a zazzabi mai ɗumi. Wadannan matakan suna rage datti zuwa matakan ppm.
• Quartz mai matuƙar tsabta(e.g., aikace-aikacen semiconductor): Bugu da kari ga abin da aka ambata a sama, ana amfani da hanyoyi na zamani kamar watsa ruwa (don karya kankara quartz da bayyana datti na ciki) da hanyoyin musanya ion (don cire datti masu laushi) wanda ke kara yawan wahala da farashi na aikin.

Amfanin quartz yana dogara ne akan cire gurɓataccen abu da aka tsara: na farko, cikakken bayani na fasahar mineralogi da kimiyya yana tantance nau'in gurɓataccen abubuwa; sannan ana aiwatar da tsari mai ma'ana na saki, warewa, da tsarkakewa. Raba magneti da aka haɗa da babbar ruwan kure, yana zama ginshiƙi na inganta quartz daga matsakaici zuwa ƙaramin tsabta, yayin da yawan ɓarna da hanyoyin tsarkakewa na zamani ba su da mahimmanci wajen samar da quartz mai tsabta sosai.

• Gaba:Tashar Bugu Jirgin Karfe a Indiya